As one of the largest pyrolysis plant manufacturers, GreenBeston supplies effective and quality waste tyre pyrolysis plant for sale. It can solve the problem of scrap tyres or any other waste rubber disposal for the society. We adopt the latest pyrolysis technology to the plant. It is able to scrap tyres to oil and carbon black by heating in a reactor of an oxygen-free environment. This plant has high efficiency but very low cost. Besides, the buyers can obtain considerable profits from the wide application of the end products from our waste tire pyrolysis machine.
Classification of GreenBeston Waste Tyre Pyrolysis Plant for Sale
We mainly supply three types of waste tyre pyrolysis equipment according to the operating method: Batch type, Semi-continuous type, and Fully continuous tyre pyrolysis plant.
The specific parameters of the three main types are as follows for your reference,
|Daily capacity||6 MT||10 MT||20 MT||30-50MT||40MT||50MT|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw||84kw|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m||L12.5*W2.2*H2.5m|
|Space for machine(L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
The Operation Flow of Beston Pyrolysis Tyre Recycling Plant
Firstly, the wire drawing machine draws the wires from the tyres and the tyre shredder shreds the used tyres into small pieces if the diameter of the used tyre exceeds 12 mm. And then waste tyres are put into the pyrolysis plant reactor by the auto screw feeder.
Secondly, the oil gas is generated as the interior temperature of the pyrolysis reactor gets to related temperature after heating.
Thirdly, the oil gas enters into the manifold. Heavy particles of the oil gas are liquefied into heavy oil and dropped into the heavy oil tank. The light oil gas rises up and is liquefied into fuel oil by the condenser, and then it will be reserved in fuel oil tank. We use tube condenser to enlarge the condensing area and enhance producing efficiency.
The combustible gas generated during the pyrolysis process will be desulfurated and cleansed in the hydro seal. It can be recycled in the burning room to provide heat for the reactor.
And the smoke generated when heating the reactor will be cooled down in the flue condenser and then be de-dusted. It will also go to the spraying tower for de-dusting, washing, water spray, ceramic ring adsorption and activated carbon absorption. Finally, it will meet the EU environmental protection and emission standards and be discharged safely. Carbon black will be discharged automatically by auto screw discharger.
End Products of Waste Tyre Recycling Pyrolysis Plant
- Steel wires drawn from the waste tyre can be sold directly or make steel bloom by hydraulic press-packing.
- Carbon black from tyre pyrolysis uses are wide. They can be produced into carbon bricks by briquetting equipment or processed into finer powders of carbon black (N330) by carbon black grinding machine.
- Pyrolysis oil can be sold directly or distilled into diesel using waste oil distillation plant and then be used as a kind of safe fuel in heavy machinery.
The oil yield of our plants are high, but different types of tyres bear different oil yield. The oil yield of waste tyres from large-scale automobiles can be 45%, while that of the tyres from small automobiles or bicycles are about 35%. Besides, other rubber products like rubber cable leather, shoe soles are also about 35%. For more details about the oil yield of different raw materials, you can feel free to contact us.
Unique Advantages of High-Quality Low Price Waste Tyre Pyrolysis Machine
- Originality. Our original design of refractory materials between casing and reactor prevents heat release and extend the lifespan of the reactor, so as to realize energy saving and cost reducing.
- Energy saving. We have a better heating structure which combines the advantages of direct heating and indirect heating at the same time to improve the heating efficiency.
- Wide uses. Multiple raw materials are acceptable, except for waste tyre, other waste rubbers, waste plastic and medical wastes can also be the raw materials.
- Multiple choices. According to the real needs of the customer and the amount of the raw material, you are free to choose small-scale pyrolysis plant or large automatic pyrolysis plant.
- Eco-friendly. The emission of this machine is safe and it will pose zero pollution to the surrounding environment.
- Profitable. The end productions of our plant have a large potential for additional values.
- Small furnace door to make sure the stability of the working process.
- 100 % explosion-proof and 100% fire-proof technology.
- Specialized thermometer and pressure gage to inspect the temperature and air pressure at any time.
- The outlet valve has the clog-proof function.
- High temperature sealed discharging system to make sure there’s no ashes and dust during the process of working.
Excellent After-sales Services
Beston has decades of foreign trading experiences and recycling plants manufacturing experiences. What’s more, we have a perfect after-sales service. We can send our professional engineering team to the place of the customer and help them with the assembling and commissioning. We also have a responsible team of maintenance, who is responsible for the subsequent maintaining of the plant. In recent years, our waste tyre pyrolysis plant has been sold widely across the world, like the UK, South Africa, Australia, Brazil, Netherlands, and Turkey, etc. You can also visit GreenBeston on Facebook to get the latest news about us if you like.
Aside from waste tyre pyrolysis plant, Beston supplies a large variety of recycling plants for our clients to choose according to the different raw materials and different needs. You can go back to the homepage of GreenBeston for more information or leave your message to us here.